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PTFE hollow fabric membrane wrapping and sintering machine

Item No.: P150
PTFE hollow fabric membrane wrapping and sintering machine use to wrap one PTFE membrane on the basic hollow fabric membrane, after sintering the two membrane seal together, to reduce the bore diameter and increase the poriness and filtration performance.
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Description standard spare parts package&transporation test running & installation and commission
PTFE hollow fabric membrane wrapping and sintering machine
 
usage: 
PTFE hollow fabric membrane wrapping and sintering machine use to wrap one PTFE membrane on the basic hollow fabric membrane, after sintering the two membrane seal together, to reduce the bore diameter and increase the poriness and filtration performance.
film wrapping, sintering, and diameter testing finish in one process, the whole process linked work, intelligent control; easy to operate, save power, save raw material and save labour cost.

machine featuers:
1. PTFE hollow fabric membrane have the advantages over other material hollow fabric membranes: longer service life, 2-4 times of PVDF; turbidity of the filtered water long term under 0.2TNU; high strength, difficult to break; high poriness, bigger trafficability.
2. Royal Machinery PTFE hollow fabric membrane wrapping and sintering machine, adopt special membrane wrapping head structure and precise tension control system, ensure the membrane accurately wrapped on the basic membrane.
2. Royal Machinery PTFE hollow fabric membrane wrapping and sintering machine, adopt intelligent control system, with all kinds of functions: like membrane break machine auto stop, membrane finish machine auto stop, sintering power auto increase or reduce with line speed, job back, makes the machine easy to operate, save raw material .
3. Royal Machinery PTFE hollow fabric membrane wrapping and sintering machine, sintering oven use special heating elements and intelligent control system, the heating power can linked with line speed, save 20% power, reduce the raw material waste caused by sintering.
4. Royal Machinery PTFE hollow fabric membrane wrapping and sintering machine, have different types for choosing: pad type/spooler wrapping head as option, vertical/horizontal machine type as option,on-line sintering as option, one line diameter testing as option,one layer, two layer, three layer and more layers wrapping as option.

technical parameter:
suitable basic membrane:           PTFE, PPHFM, PVDF, PI and other materials.
suitable wrapping membrane:     PTFE, PVDF, PI and other materials
membrane diameter:                 Ф0.5-2.5mm
rotating speed:                        Max. 2000RPM
line speed:                               2-10m/min
membrane spooler size:            OD: Max.Φ250;  ID:2″ or 3″(56 or 75mm); width: 5~15mm; thinckness: 0.01~0.10mm; weight<3KG
wrapping pitch:            5~40mm; overlapping rate 0~67%;  set on PLC; precision ±1%
wrapping direction:       S, Z both
wire thread tube:         Φ12mm
tension control:           hysteresis clutch
tension range:             3-30N
tape storage:              standard is 200mm
door control:               when door open, machine can not start
membrane break:         machine auto alarm and stop
membrane finish:          machine auto alarm and stop 
drive motor:                1.5KW servo motor with controller drive




 
For the convenience to use the machine, we have prepare one suit of standard spare parts for free to the customer.
the standard spare parts list are as follows:

 
No. Item and Specification quantity remark
tool
1 tool box (middle) 1 PC  
2 socket head spanner 1 suit  
3 scissor 1 PC  
4 screw driver (both "-", "+") 1 suit  
5 monkey spanner (10") 1 PC  
6 nipper pliers 1 PC  
easy-wearing part samples
1 indicator 1 suit  
2 switches 1 suit  
3 relay 1 suit  
4 guiding rollers 1 suit  
5 bearing 1 suit  
6 belt 1 suit  
7 taping dies 1 suit  
manuals
1 machine operation manual    
2 motor manual    
3 inverter manual    
drawings
1 electrical drawings 1 PC  
2 layout drawings 1 PC  

picture for reference:
mica tape wrapping machine spare parts
Royal Machinery can arrange different kinds of package for customer's different request.
1. welding fix & anti-collision film cover for truck shipment
2. fix on wooden pallet & anti-collision film cover for whole container shipment
3. wooden bar fixed & anti-collision film cover for whole container shipment and partial shipment
4. wooden case fixed  & anti-collision film cover for whole container shipment and partial shipment

for the transaction terms, we can do: EXW, FOB, C&F, CIF

pictures for reference:


mica tape wrapping machine package
test running in seller's factory:
1. To ensure our products quality, generally we will inform our customer to test running the machine in our factory about 7 days before delivery.
2. if customer need the samples for testing, then need to prepare the qualified raw material before test running.
3. if customer do not have time to come for test running, we will test running the machine ourselves to check the quality, and send the test running video to customer.

installation and commission in buyer's factory:
1. about 3 days after the machine delivery, our engineer will given the installation design to customer for confirmation.
2. if customer want to install and commission the machine themselves, we will send the installation design, electrical circuit drawings, machine operation manuals, and provide any other information according to customer's request.
3. if customer need our engineer to install and commission the machine for them, we can provide engineer to the customer's factory. our engineer will strictly comply with the agreed installation drawing to install and commission the machine for customer, train the workers how the operate the machine properly, and tell customer how to maintain and repair generally problems .

pictures for reference:

mica tape wrapping machine installation
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